In aseptic processing, packages and food product are sterilized in separate systems. The sterile package is then filled with sterile product, closed, and sealed in a sterile chamber. Because aseptic processing is a continuous operation, the behavior of one part of the system can affect the overall performance of the entire system. As a result, there are numerous critical factors associated with aseptic processing and packaging often requiring automated control systems. Process establishment for aseptic systems must consider not only the sterilization of the product, the processing equipment, and downstream piping, but also the sterilization of the packaging material and the packaging equipment and the maintenance of sterile conditions throughout the aseptic system.
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